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Solder precautions
With the continuous progress of the times, many manufacturers have SMT patch processing technology, which has received great response, but there are some problems that need attention, such as many precautions in the processing of solder:
The process of SMT patch processing and welding heating bridge is incorrect. The welding thermal bridge in SMT chip processing is to prevent the solder from forming a bridge. If this process is not operated properly, it will cause insufficient cold solder joint or solder flow. Therefore, the correct welding method should be to place the soldering iron head between the pad and the foot, the tin wire is close to the soldering iron head, move the tin wire to the opposite side when the tin is melted, or place the tin wire between the pad and the pin, place the soldering iron on the tin wire, and move the tin wire to the opposite side when the tin is melted; In this way, good solder joints can be produced to prevent adverse effects on the processing of the patch.
Improper SMT patch processing and transfer welding. Transfer welding refers to adding solder to the soldering iron head first, and then transferring it to the joint. Improper transfer welding will damage the soldering iron head and cause poor wetting. Therefore, the normal transfer welding method should be that the soldering iron head is placed between the pad and the pin, the tin wire is close to the soldering iron head, and the tin wire is moved to the opposite side when the tin is melted. Place the tin wire between the pad and the pin. Place the soldering iron on the tin wire and move the tin wire to the opposite side when the tin is melted.
Which company is good for SMT patch processing
Improper use of SMT patch processing flux. According to relevant statistics, many staff are used to using too much flux in the process of SMT patch processing. In fact, this can not help you get a good solder joint, but also easily lead to the problem of whether the lower welding leg is reliable, which is prone to corrosion, electron transfer and other problems.
The SMT patch processing temperature setting is incorrect. Temperature is also an important factor in the welding process. If the temperature is set too high, the pad will be warped, the solder will be overheated and the circuit patch will be damaged. Therefore, setting the correct temperature is particularly important for the quality assurance of patch processing.
During SMT chip processing, excessive welding force is applied to the pins. Many SMT patch processing plant staff believe that excessive force can promote the heat conduction of solder paste and accelerate the effect of soldering, so they are used to pressing down during welding. In fact, this is a bad habit, which is easy to cause problems such as warping, delamination, depression, PCB white spots and so on. Therefore, it is completely unnecessary to exert too much force in the welding process. In order to ensure the quality of patch processing, you only need to gently contact the soldering iron head with the pad.
SMT贴片加工的编程信息与步骤
东莞SMT贴片加工编程有哪些步骤?下面星恩钰来为大家介绍一下:
一、SMT贴片加工编程所需要的主要信息:
1、PCB板基本信息,PCB板的长宽厚。
2、mark点基本信息信息,PCB板上光学mark点坐标参数。
3、PCB板拼扳信息,PCB板是多少连扳。
4、SMT贴片加工位置信息,包括贴片位号,坐标,角度等。客户方会提供相应的BOM清单,贴片位号图纸,样板等。
SMT贴片加工
二、SMT贴片加工编程的步骤:
分为两个阶段,一是离线去准备工作。二是在线进行调试。每个SMT加工厂按照各自的SMT贴片机型号与管理模式不同具体的细节也有所差异。
SMT贴片加工离线准备工作如下:
一、首先整理客户提供的BOM清单,编程需要在电脑上进行,所以最好提供的是电子档文件。一般是excel格式的。
二、SMT贴片加工坐标的提取。根据客户提供的三种文件分:
三、BOM与坐标合成后检查是不是有遗漏或是重位,有的话就需要工程部与客户联系确认,OK后保存成机器所需要的格式。
SMT贴片加工在线调试:
1、将编好的程序导入smt贴片机设备;
2、找到原点并制作mark标记;
3、将位号坐标逐步校正;
4、优化保存程序,再次检查元件方向及数据;
5、开机贴片一片板首件确认。
标签: SMT贴片加工
东莞SMT贴片加工的定义
现如今SMT贴片加工的技术越来越广泛应用于电子行业,为了实现电子产品的小型化、使其变的更薄更轻,能够更具有多功能性,因此现在对电路板方面的设计的要求越来越严格,技术方面的要求也越来越高。
SMT贴片加工
SMT贴片加工的拼装相对密度高、电子元器件重量轻、重量轻,贴片元器件的体积和总重量只有传统式插装元器件的1/10左右,通常选用SMT以后,电子元器件体积变小40%~60%,总重量减少60%~80%。 可靠性高、抗振能力强。点焊缺陷率低。高频性能好。降低了电磁和射频干扰。 便于实现自动化技术,提升生产率。控制成本可达30%~50%。 节约原材料、电力能源、机器设备、人力资源、时长这些。
SMT贴片加工就是说将贴片电子器件安装到PCB的固定不动位置上。就同之前的插件线相同。
标签: SMT贴片加工