Temperature controller motherboard SMT patch processing
Assembly method of SMT patch processing
According to the specific requirements of assembly products and the conditions of assembly equipment, selecting appropriate assembly methods is not only the basis of high-efficiency and low-cost assembly production, but also the main content of SMT patch processing process design. The so-called surface assembly technology refers to the assembly technology of electronic components with certain functions by placing the sheet structure or miniaturized components suitable for surface assembly on the surface of printed circuit board and assembling them through reflow soldering or wave soldering and other welding processes according to the requirements of the circuit.
SMT patch processing which good
SMT patch processing single-sided hybrid assembly method: the first is single-sided hybrid assembly, that is, the patch / patch and through-hole plug-in (17hc) are distributed on different surfaces of the printed circuit board for hybrid assembly, but their welding surface is only one side. This assembly method adopts single-sided printed circuit board and wave soldering (now double wave soldering is generally used). There are two specific assembly methods. Process the patch first. The first assembly method is called the first welding method, that is, first stick the patch / patch on side B (welding surface) of the printed circuit board, and then insert the patch into side a. Post treatment and pasting method of patch. The second assembly method is called post bonding method. First insert THC on side a of PCB, and then paste SMD on side B.
SMT patch processing is a double-sided hybrid assembly method. The second type is a two-sided hybrid component. Surface assembly / surface assembly and thermal curing can be mixed and distributed on the same side of PCBs. At the same time, SMC / SMD can also be distributed on both sides of the. The double-sided hybrid assembly adopts double-sided printed circuit board, double wave soldering or reflow soldering. In this assembly mode, there is also a difference between sticking the patch / patch first or sticking the patch / patch later. Generally speaking, it is reasonably selected according to the type of SMC / SM and the size of printed circuit board. The first paste method is usually used.
Two assembly methods are commonly used to process and assemble such patches. SMC / SMD and ifhc are on the same side, SMC / SMD and thc are on the same side. On different sides of SMC / SMD and integrated circuit, SMC and thc are placed on side a of PCB, while SMC and sot are placed on side B. This type of SMT patch processing and assembly method has relatively high assembly density because SMC / SMD is attached to one or both sides of the printed circuit board, and lead-in elements that are difficult to be surface assembled are inserted and assembled.
The assembly method and process flow of SMT chip processing mainly depend on the type of surface assembly parts, the type of parts used and the conditions of assembly equipment. Generally speaking, shape memory alloys can be divided into three types: single-sided hybrid assembly, double-sided hybrid assembly and full surface assembly, with a total of 6 assembly methods. Different types of shape memory alloys have different assembly methods, and the same type of shape memory alloys can also have different assembly methods.
The above explanation is the assembly method of SMT patch processing. I hope it will be helpful to you. If you want to know more information about SMT patch processing, you are welcome to consult customer service online or call our service hotline (the upper right corner of the website). We will wholeheartedly provide you with high-quality services!
SMT贴片加工的印刷方法和点胶方法
SMT贴片加工的印刷方法:SMT贴片钢网上雕刻的孔应根据零件的类型和基材的性能、厚度以及孔的大小和形状来确定。它的优点是速度快、效率高。
SMT贴片加工哪家好
SMT贴片加工的点胶方法:点胶是用压缩空气通过一个特殊的点胶头将红色胶水点在基材上。粘合点的大小和数量由时间和压力管直径等参数控制。点胶机功能灵活。对于不同的零件,我们可以使用不同的点胶头,设定参数来改变,也可以改变胶点的形状和数量,以达到效果,优点是方便、灵活、稳定。缺点是容易产生拉丝和气泡。我们可以调整操作参数、速度、时间、气压和温度,以最大限度地减少这些缺点。
SMT贴片加工的滚针方法是将一种特殊的针膜浸入一个浅胶板中。每根针都有一个粘合点。当胶点接触基底时,它将与针分离。胶水的量可以根据针的形状和直径而改变。固化温度:100℃,120℃,150℃,固化时间:5分钟,150秒,60秒典型固化条件,注意:
1、SMT贴片加工固化温度越高,固化时间越长,粘接强度越强。
2、由于pcb粘合剂的温度随基板部件的尺寸和安装位置而变化,我们建议找出最合适的硬化条件。红胶贮存:可在室温下贮存7天,在5℃以下贮存6个月以上,在5~25℃贮存。
SMT贴片加工中使用的芯片组件的尺寸和体积比传统插件小得多,一般可减少60% ~ 70%,也可减少90%。重量减轻了60%-90%。这可以满足电子产品小型化的发展需求。SMT贴片加工处理元件通常是无引线或短引线,这减少了电路的分布参数,从而减少了射频干扰。
上述所讲解的就是SMT贴片加工的印刷方法和点胶方法,希望看完能够对您有所帮助,如果您想要了解更多关于SMT贴片加工的相关信息的话,欢迎在线咨询客服或是拨打本公司服务热线进行咨询,我们将竭诚为您提供优质的服务!
SMT贴片加工点胶工艺
SMT贴片加工胶水主要用于芯片元件、SOT、SOIC等表面贴装器件的波峰焊接工艺。用胶水将表面贴装元件固定在印刷电路板上的目的是防止元件在高温波峰的冲击下脱落或移位。一般来说,生产中使用环氧树脂热固性胶,但不使用丙烯酸胶(固化需要紫外线)。
SMT贴片加工哪家好
SMT贴片加工胶水要求包括:SMT贴片加工胶水应具有良好的触变特性;没有拉丝;高湿强度;没有气泡;SMT贴片加工胶水固化温度低,固化时间短。还必须有足够的固化强度;低吸湿性;SMT贴片加工胶水还应具有良好的修复特性和无毒性。SMT贴片加工胶水的颜色需要易于识别,并检查胶点的质量。SMT贴片加工胶水应进行包装,包装类型应便于设备使用。
在SMT贴片加工点胶过程中工艺控制起着相当重要的作用。生产中容易出现以下工艺缺陷:胶点尺寸不合格、拉丝、焊盘沾胶染色、固化强度差、易掉片等。为了解决这些问题,我们应该研究所有的技术参数并找到解决方案。
根据工作经验,SMT贴片加工后,胶点直径应为焊盘间距的一半,胶点直径应为胶点直径的1.5倍。这可确保有足够的胶水来粘合组件,并防止过多的胶水渗入焊盘。分配量取决于螺杆泵的旋转时间。在实践中,泵的旋转时间应根据生产条件(室温、胶水粘度等)来选择。)。
SMT贴片加工点胶压力(背压),目前使用的点胶机使用螺杆泵来供应点胶针软管,并使用压力来确保足够的胶水来供应螺杆泵。背压太大很容易导致胶水溢出和胶水过多。如果压力太小,就会出现点胶断续现象,漏点,,从而造成缺陷。压力应根据相同质量的胶水和工作环境温度来选择。高环境温度会降低粘度,改善胶水的流动性。在这种情况下,可以通过降低背压来保证胶水的供应,反之亦然。
在SMT贴片加工中,点胶针的尺寸应为实际工作中点胶点直径的1/2。点胶时,点胶针的选择应根据印刷电路板上焊盘的尺寸而定,如0805和1206焊盘尺寸相差不大,可以选择同一根针,但差异较大的焊盘应选择不同的针,这样既能保证胶点的质量,又能提高生产效率。
贴片加工中点胶针与印刷电路板之间的距离,不同点胶机使用不同的针,有些针有一定的停止度(如CAM/A LOT 5000)。每次工作开始时,应校准针和印刷电路板之间的距离,即Z轴高度校准。
SMT贴片加工用胶的温度一般应保持在0-50C的冰箱内,并应提前1/2小时取出,使胶完全符合工作温度。胶水的使用温度应为230℃-250℃;环境温度对胶水的粘度有很大影响。如果温度过低,胶点将变小,并会发生拉丝。环境温度的50C差将导致分配体积的50%的变化。因此,应该控制环境温度。同时,环境的温度也应得到保证,湿度小的胶点容易干燥,影响附着力。
SMT贴片加工胶水的粘度直接影响点胶质量。如果粘度大,胶点会变小,甚至拉丝。如果粘度小,胶点将变大,这可能导致垫渗透。在点胶过程中,对于不同粘度的胶水,应选择合理的背压和点胶速度。
上述所讲解的就是SMT贴片加工点胶工艺,希望看完能够对您有所帮助,如果您想要了解更多关于SMT贴片加工的相关信息的话,欢迎在线咨询客服或是拨打本公司服务热线(网站右上角)进行咨询,我们将竭诚为您提供优质的服务!