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Precautions for soldering
With the continuous progress of the times, many manufacturers have such technologies as SMT chip processing. Such technologies have received great repercussions, but there are some problems that need attention. For example, there are many precautions in soldering. :
The process of SMT patch processing welding heating bridge is not correct. The soldering thermal bridge in SMT chip processing is to prevent the solder from forming a bridge. If this process is improperly operated, it will cause cold solder joints or solder flow to be insufficient. Therefore, the correct soldering method should be to place the soldering iron head between the pad and the foot position, the tin wire is close to the soldering iron head, move the tin wire to the opposite side when the tin melts, or place the tin wire between the pad and the pin In the meantime, the soldering iron is placed on the tin wire, and when the tin is melted, the tin wire is moved to the opposite side; in this way, good solder joints can be generated to prevent adverse effects on the processing of the patch.
SMT patch processing transfer welding operation is improper. Transfer soldering refers to adding solder to the tip of the soldering iron and then transferring it to the connection. Improper transfer welding will damage the tip of the soldering iron and cause poor wetting. So the normal transfer soldering method should be the tip of the soldering iron placed between the pad and the pin, the tin wire is close to the tip of the soldering iron, and the tin wire is moved to the opposite side when the tin melts. Place the tin wire between the pad and the pin. Place the soldering iron on top of the tin wire, and move the tin wire to the opposite side when the tin melts.
Which is better for SMT patch processing
SMT chip processing flux used improperly. According to relevant statistics, many staff are used to using too much flux in the process of SMT patch processing. In fact, this not only does not help you get a good solder joint, but also easily causes the problem of whether the lower solder foot is reliable. It is easy to cause corrosion, electron transfer and other problems.
SMT patch processing temperature setting is incorrect. Temperature is also an important factor in the soldering process. If the temperature is set too high, the pad will be lifted, the solder will be overheated and the circuit patch will be damaged. Therefore, setting the correct temperature is particularly important for the quality assurance of patch processing.
When processing SMT, the lead is soldered too hard. Many SMT chip processing plant staff believe that excessive force can promote the heat conduction of the solder paste and speed up the soldering effect, so they are used to pressing down hard during soldering. In fact, this is a bad habit, and it is easy to cause problems such as lifting, delamination, depression, PCB white spots and so on. Therefore, it is not necessary to apply too much force during the soldering process. In order to ensure the quality of the chip processing, you only need to gently touch the soldering iron tip to the pad.
SMT贴片加工的编程信息与步骤
东莞SMT贴片加工编程有哪些步骤?下面星恩钰来为大家介绍一下:
一、SMT贴片加工编程所需要的主要信息:
1、PCB板基本信息,PCB板的长宽厚。
2、mark点基本信息信息,PCB板上光学mark点坐标参数。
3、PCB板拼扳信息,PCB板是多少连扳。
4、SMT贴片加工位置信息,包括贴片位号,坐标,角度等。客户方会提供相应的BOM清单,贴片位号图纸,样板等。
SMT贴片加工
二、SMT贴片加工编程的步骤:
分为两个阶段,一是离线去准备工作。二是在线进行调试。每个SMT加工厂按照各自的SMT贴片机型号与管理模式不同具体的细节也有所差异。
SMT贴片加工离线准备工作如下:
一、首先整理客户提供的BOM清单,编程需要在电脑上进行,所以最好提供的是电子档文件。一般是excel格式的。
二、SMT贴片加工坐标的提取。根据客户提供的三种文件分:
三、BOM与坐标合成后检查是不是有遗漏或是重位,有的话就需要工程部与客户联系确认,OK后保存成机器所需要的格式。
SMT贴片加工在线调试:
1、将编好的程序导入smt贴片机设备;
2、找到原点并制作mark标记;
3、将位号坐标逐步校正;
4、优化保存程序,再次检查元件方向及数据;
5、开机贴片一片板首件确认。
标签: SMT贴片加工
东莞SMT贴片加工的定义
现如今SMT贴片加工的技术越来越广泛应用于电子行业,为了实现电子产品的小型化、使其变的更薄更轻,能够更具有多功能性,因此现在对电路板方面的设计的要求越来越严格,技术方面的要求也越来越高。
SMT贴片加工
SMT贴片加工的拼装相对密度高、电子元器件重量轻、重量轻,贴片元器件的体积和总重量只有传统式插装元器件的1/10左右,通常选用SMT以后,电子元器件体积变小40%~60%,总重量减少60%~80%。 可靠性高、抗振能力强。点焊缺陷率低。高频性能好。降低了电磁和射频干扰。 便于实现自动化技术,提升生产率。控制成本可达30%~50%。 节约原材料、电力能源、机器设备、人力资源、时长这些。
SMT贴片加工就是说将贴片电子器件安装到PCB的固定不动位置上。就同之前的插件线相同。
标签: SMT贴片加工