New energy charging pile fast charging motherboard SMT patch processing

New energy charging pile fast charging motherboard SMT patch processingAssembly process of SMT patch processing  The assembly method of SMT patch processing and its process flow mainly depend on the t

  • Model: New energy charging pile fast charging motherboard SMT patch processing

New energy charging pile fast charging motherboard SMT patch processing




Assembly process of SMT patch processing


  The assembly method of SMT patch processing and its process flow mainly depend on the type of surface assembly component (SMA), the type of components used and the conditions of the assembly equipment. It can be divided into single-sided assembly, double-sided assembly, single-sided mixed packaging, double-sided mixed packaging and other assembly methods. Different types of assembly methods are different, and the same type of assembly method may also be different.


Which is better for SMT patch processing


  SMT single-sided assembly process: incoming inspection => screen printing solder paste (point patch adhesive) => patch => drying (curing) => reflow soldering => cleaning => inspection => rework.


 


SMT processing double-sided assembly process: 1, incoming inspection => PCB A side screen printing solder paste (dot patch adhesive) => SMD PCB B side screen printing solder paste (dot patch adhesive) => paste Piece => Drying => Reflow soldering (preferably only for B side => cleaning => inspection => rework). 2. B: incoming inspection => PCB side A screen printing solder paste (dot patch) => patch => drying (curing) => A side reflow soldering => cleaning => flip board = PCB B Surface mount adhesive => patch => curing => B-side wave soldering => cleaning => inspection => rework).


 


The single-sided hybrid assembly method of SMT patch processing is as follows:


   The first type is SMT patch processing single-sided mixed assembly, that is, SMC/SMD and through-hole plug-in components (17HC) are distributed and mixed on different sides of the PCB, but the soldering surface is only one side. This type of assembly method uses single-sided PCB and wave soldering (now generally uses double wave soldering) process, there are two specific assembly methods.


  


   (1) First paste method. The first assembly method is called the first attach method, that is, the SMC/SMD is placed on the B side (welding side) of the PCB, and then the THC is inserted on the A side.


  


   (2) Post-sticking method. The second method of assembly is called the post-attach method, which is to insert THC on the A side of the PCB first, and then mount the SMD on the B side.


  


SMT patch processing double-sided mixed assembly method:


   The second category is SMT patch processing double-sided mixed assembly, SMC/SMD and T.HC can be mixed and distributed on the same side of the PCB, and at the same time, SMC/SMD can also be distributed on both sides of the .PCB. Double-sided mixed assembly uses double-sided PCB, double wave soldering or reflow soldering. In this type of assembly method, there is also the difference between SMC/SMD first or later. Generally, the choice is based on the type of SMC/SMD and the size of the PCB. Generally, the first method is more. Two types of assembly methods are commonly used for this type of assembly.


  


   (1) SMC/SMD and iFHC are on the same side, SMC/SMD and THC are on the same side of the PCB.


  


   (2) In the different side modes of SMC/SMD and iFHC, put the surface mount integrated chip (SMIC) and THC on the A side of the PCB, and put the SMC and small outline transistor (SOT) on the B side.


  


  This type of SMT patch processing and assembly method is because the SMC/SMD is mounted on one or both sides of the PCB, and the leaded components that are difficult to surface assemble are inserted into the assembly, so the assembly density is quite high.


SMT贴片加工虚焊的原因有哪些?

  虚焊是SMT贴片加工中最常见的缺陷。有时在焊接后,前后钢带似乎被焊接在一起,但实际上它们没有达到融为一体的效果。接合面的强度很低。焊缝在生产线上必须经过各种复杂的工艺过程,特别是高温炉区和高压张力矫直区。因此,虚焊的焊缝在生产线上容易造成断带事故,给生产线的正常运行带来很大影响。

SMT贴片加工哪家好

  1、SMT贴片加工焊盘设计有缺陷。焊盘上通孔的存在是印刷电路板设计中的一个主要缺陷。除非绝对必要,否则不应使用。通孔将导致焊料损失和焊料短缺。焊盘间距和面积也需要标准匹配,否则设计应尽快修正。

 

  2、SMT贴片加工时,印刷电路板有氧化现象,即焊接板不亮。若是有氧化,橡皮擦可以用来去除氧化层,使其明亮的光重新出现。印刷电路板受潮,可以在干燥箱中干燥。印刷电路板被油污、汗渍等污染。这时,应该用无水乙醇清洗它。

 

  3、SMT贴片加工时,对于印有焊膏的印刷电路板,焊膏被刮擦,减少了相关焊盘上焊膏的数量,使焊料不足。应该及时弥补。填充方法可以由胶水分配器或竹签组成。

 

  4、SMT贴片加工质量差、过时、氧化和变形,造成虚焊。这是最常见的原因。

 

  SMT贴片加工的优点::组装密度高、体积小、重量轻的优点,贴片组件的体积和重量仅为传统插件组件的1/10左右。一般来说,采用表面贴装技术后,电子产品的体积减少40%~60%,重量减少60%~80%。可靠性高,抗振动能力强。焊点缺陷率低。高频特性好。减少了电磁和射频干扰。易于实现自动化,提高生产效率。成本降低30%-50%。节省材料、能源、设备、人力、时间等。

 

  上述所讲解的就是SMT贴片加工虚焊的原因,希望看完能够对您有所帮助,如果您想要了解更多关于SMT贴片加工的相关信息,欢迎在线咨询客服或是拨打本公司服务热线(网站右上角)进行咨询,我们将竭诚为您提供优质的服务!


SMT贴片加工焊接注意事项

  SMT贴片加工简化了电子整机产品的生产工序,有效降低了生产成本,有效缩短整个生产过程,生产效率得到提升。那么SMT贴片加工焊接注意事项有哪些?下面来让我们一起去了解下:

 

  1、pcb板在进行SMT贴片加工前应进行适当加工,并确保元件和电路板的焊盘处于可焊接状态。

 

  2、在SMT贴片加工过程中,千万不可让您的头发和电线不能扭在一起,长发的女士应该注意这一点。在SMT贴片加工过程中,你需要戴上防静电帽子,将头发扎起来。

SMT贴片加工哪家好

  3、一些手出汗的员工应该戴上手套,以避免触电事故。

 

  4、电烙铁的电源插头应与插座接触,以免松动、损坏和伤害。

 

  5、如果每天使用电烙铁,应使用电源插座开关来控制电烙铁的通电和断电,或在电烙铁的电源线上安装电源开关,以避免频繁插拔造成插头松动和接触不良。

 

  6、在SMT贴片加工过程中,焊接头不应长时间浸在助焊剂中,其他高腐蚀性化学工业产品不应用作助焊剂。

 

  7、低功率电烙铁有时达不到热量,如果焊接时间过长,很容易烧坏电子元件。可以选择功率稍高的电烙铁,具有足够的热量,可以减少SMT贴片加工焊接时间,减少焊点接收的热量,但不会损坏。因此,选择电烙铁也需要仔细一点。

 

  9、注意市场上有一种焊锡膏(也叫焊油),带有腐蚀性是用于工业上的,不适合电子产品焊接。

 

  10、集成电路应在整个电子产品焊接后进行,SMT贴片加工焊接时应佩戴防静电手环,电烙铁应可靠接地。也可以使用集成电路插座,并在焊接插座后将集成电路插入其中。这种方法便于维护和更换经常使用且损坏频率高的芯片。

 

  11、SMT贴片加工完成后,电路板上残留的焊料应用酒精擦拭干净,以防止碳化焊料影响电路的正常运行。

 

  12、SMT贴片加工焊接完成后需要关闭电源,清理桌面。

 

  13、电烙铁频繁使用一段时间后,需要更换电源线,以防止电源线根部或内部断裂。

 

  上述所讲解的就是SMT贴片加工焊接注意事项,希望看完能够对您有所帮助,如果您想要了解更多关于SMT贴片加工的相关信息,欢迎在线咨询客服或是拨打本公司服务热线(网站右上角)进行咨询,我们将竭诚为您提供优质的服务!